Bone repair device

ABSTRACT

A bone repair device includes a mesh tube coated with poly-L-Lactide and in which a graft is inserted. The tube is maintained in position by a plate fixed with screws to healthy bone portions. The invention is useful for filling bone cavities.

[0001] The subject of the present invention is a device for bone repair by arthrodesis, intended to be used for the reconstitution of traumatic bone, cervical vertebrae in particular.

[0002] During operations performed to treat bone diseases of the spine, the surgeon fully or partially excises one or more vertebral bodies. The mechanical support previously given by this excised bone is therefore no longer provided. To overcome this disadvantage, rods are known to be used, generally in titanium, and the spaces left empty after bone removal are filled with an inert, biocompatible material. A rod is inserted between two healthy vertebrae to provide initial support until the injected cement material has hardened. An autologous single block graft may also be used, or a bone from a bone bank or even a bone substitute.

[0003] Another technique consists of replacing the rod and biocompatible cement material by a rigid wired structure called vertebral body, in which bone graft is inserted to fill in the space left by bone removal and to provide a bony support. However to place the rigid cage in position it is necessary to draw aside adjacent vertebrae which leads to operative complications. In addition, the cage is opaque to X-rays.

[0004] One first objective of the invention is to overcome this drawback.

[0005] According to the invention, the device for repairing traumatised bone by grafting is characterized in that it comprises a tube of wide-meshed biocompatible fabric coated with a bioresorbable material wherein the graft is inserted.

[0006] By fabric is meant both knits and woven and non-woven textiles. It may or may not be bioresorbable. The tube is placed in a bone cavity to fill the empty space. But preferably, the tube is maintained in position by a plate fixed with screws onto healthy bone portions and, in the case of vertebrae, the tube is maintained in position by the vertebral plateaux of the upper and lower vertebrae.

[0007] The tube is formed of a biocompatible textile envelope, whether or not resorbable, of large mesh size. The coating material may be a compound of poly-L-Lactide, of polyglycol acid or their polymers. Poly-L-Lactide resorbs in time which allows growth of the graft through the mesh openings towards the healthy bone portions exposed by ablation. The fabric tube alone would be too flexible to ensure good contact of the implant with the healthy bone walls of the sectioned part.

[0008] Depositing bioresorbable material such as PLLA makes it possible:

[0009] to rigidify the tube for a certain time;

[0010] to impart a suitable anatomic shape to the tube;

[0011] initially, to seal the tube against graft movement to avoid graft dispersion.

[0012] According to another characteristic of the invention, in the case of vertebrae, the plate also serves to hold the implant in position by means of at least one screw whose end is embedded in the bone graft.

[0013] For vertebrae, it is known to remove all or part of the vertebral body via anterior route which leaves the necessary room for placing the tube in position filled with grafts or compressed bone fragments. The purpose of the plate is to maintain good mechanical resistance of the structure and to maintain the tube with the filler product within a precisely delimited zone between the bones while awaiting bone consolidation.

[0014] On account of its composition, the tube is transparent to X-rays for radiographic follow-up of the development of the bone graft and for monitoring graft acceptance. The tube of fabric may be adapted to the intervertebral space by simply cutting to shape with scissors. When PLLA resorbs, the grafts can grow towards the costal walls and fuse with the latter producing the desired arthrodesis, and the tube becomes obsolete.

[0015] Other characteristics and advantages of the invention will become apparent on reading the following description of a particular embodiment given solely as a non-limitative example with reference to the drawings which show:

[0016]FIG. 1, a partial side, vertical section view of the implant in position within the cavity of a vertebra which has undergone corporectomy, between two healthy vertebrae;

[0017]FIG. 2 is an overhead view of a horizontal section of a vertebra that has undergone partial corporectomy.

[0018] In the figures, the same references denote the same parts. In FIG. 1 it can be seen that the implant is formed by a substantially cylindrical tube 1 containing bone grafts 2, which is inserted between two healthy vertebrae V. A plate 3 is applied along the length of tube 1, the plate 3 being screwed into the vertebrae respectively above and below the vertebra which has undergone partial removal of the vertebral body. Plate 3 is held in position by securing screws 4 at its two ends, screws 4 being fixed in the two healthy vertebrae V. The implant is joined to plate 3 by at least one screw 5 which, in the example shown, is central. According to the invention, the wide meshes 6 clear after a certain time to allow growth of the grafts. Vertebral transverse and spinous processes (not referenced) can also be seen in this figure. FIG. 2 is an overhead view of the implant in position within a sectioned vertebral body Vl. The medullary canal (not referenced) is schematised in this figure. In the centre of plate 3, screw 5 can be seen which passes through tube 1 and is fixed into the mass of bone grafts to secure the holding in position of tube 1.

[0019] Although the preceding description concerns vertebrae, the invention may be applied in all cases in which cavities are to be filled between two bones, in particular after excision.

[0020] Evidently numerous variants may be made, in particular by substituting equivalent technical means, while remaining within the scope of the invention. 

1. Device for repairing traumatised bone by grafting and arthrodesis, characterized in that it comprises a tube (1) in biocompatible wide-mesh fabric, whether bioresorbable or not, coated with a bioresorbable material, in which graft (2) is inserted.
 2. Repair device according to claim 1, characterized in that tube (1) is maintained in position by a plate (3) fixed with screws (4) onto healthy bone portions (V).
 3. Repair device according to claim 2, characterized in that tube (1) is also maintained by at least one screw (5) whose end is embedded in the bone graft (2).
 4. Repair device according to any of claims 1 to 3, characterized in that the bone graft (2) is formed of an assembly of compressed bone fragments and/or bone substitutes.
 5. Repair device according to any of the preceding claims, characterized in that the bioresorbable coating material contains poly-L-Lactide, and/or polyglycol acid and/or their copolymers. 